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AIQ CORE
OPTIMIZE YOUR OPERATIONS
Transform your gearbox into an intelligent drive component with AIQ Core. The digital gearbox sensor monitors your drive train and provides valuable recommendations for optimizing operation and service. This information can help increase uptime and reduce costs.
THE DIGITAL GEARBOX INTELLIGENCE
WITH INTEGRATED ANALYSIS FUNCTIONS
AIQ Core offers far more than just condition monitoring. For example, the system can independently control sub-processes such as cooling or heating the transmission. With AIQ Analytics, the system can also interpret the collected data directly in the sensor. These analytics capabilities can help increase operating time and reduce operating costs.
24/7 gearbox monitoring
The AIQ Core keeps an eye on the status of your system around the clock. It feels, looks and listens into your drive, measures all relevant data during the running process and evaluates it. Speeds, temperatures and vibrations are measured by the sensors and converted into algorithms. You gain transparent insights into the condition of your gearbox, helping you plan production and maintenance more effectively.
24/7 gearbox monitoring
The AIQ Core keeps an eye on the status of your system around the clock. It feels, looks and listens into your drive, measures all relevant data during the running process and evaluates it. Speeds, temperatures and vibrations are measured by the sensors and converted into algorithms. You gain transparent insights into the condition of your gearbox, helping you plan production and maintenance more effectively.
INCREASE UPTIME
AIQ Core can detect minor irregularities in operation, assess the condition of components and verify the correct alignment of the drive train. This can help identify potential issues at an early stage and, ideally, resolve them before more significant damage occurs. The system provides suitable service recommendations to support maintenance activities. Through predictive maintenance, the risk of defects can be reduced and downtime minimized.
INCREASE UPTIME
AIQ Core can detect minor irregularities in operation, assess the condition of components and verify the correct alignment of the drive train. This can help identify potential issues at an early stage and, ideally, resolve them before more significant damage occurs. The system provides suitable service recommendations to support maintenance activities. Through predictive maintenance, the risk of defects can be reduced and downtime minimized.
REDUCE COSTS
AIQ Core records the operating times of your gearbox, including all starts and stops as well as the prevailing operating conditions. Maintenance intervals can be planned based on this data and carried out only when required. The result can be up to 50% longer oil life and lower service costs. This can help reduce your operating and service costs (OPEX).
REDUCE COSTS
AIQ Core records the operating times of your gearbox, including all starts and stops as well as the prevailing operating conditions. Maintenance intervals can be planned based on this data and carried out only when required. The result can be up to 50% longer oil life and lower service costs. This can help reduce your operating and service costs (OPEX).
VERSATILE IN USE
AIQ Core can be integrated into different working environments through a range of connectivity options. You can connect the sensor directly to your system controller via a cable or provide the data for the AIQ online portal via Wi-Fi. For on-site service, the AIQ Core offers Bluetooth connectivity in conjunction with the AIQ app.
The standardized PLC connection of the AIQ Core provides a continuous analogue and digital output of the measured values for your system control. The digital outputs provide pre-processed signals that can be used to control a fan or heating system, for example. The output signals - analog and digital - can be configured via the free AIQ app.
The AIQ Core also supports optional data exchange and communication via the OPC UA protocol. The OPC UA interface can be ordered at the factory or added later via a hardware upgrade. To do this, the upper part of the standard AIQ Core is replaced in the field.
The free AIQ app is available for direct control of the gearbox. You can use it to connect directly to the AIQ Core via Bluetooth. It provides status information and recommended actions and is designed for on-site service technicians. The app guides you step by step through the initial setup.
The AIQ online portal is available for in-depth analyses and online monitoring. Here, you can access process parameters, the remaining service life analysis of individual components, frequency-selective vibration analyses and other evaluations at any time. You can try out the portal functionality by of the portal using a demo account. Click on the button to gain access. The sensor must be directly connected to a local Wi-Fi network to use the portal. The network connection, which is set up via the AIQ app.
AIQ Online Portal
FROM THE FACTORY OR SIMPLY RETROFIT
When purchasing a new FLENDER ONE gearbox, the AIQ Core is already installed ex works as standard. All other Flender gearboxes are also available with an integrated sensor. Simply select the AIQ Core as an optional add-on as part of your next configuration or order. A retrofit kit is also available, allowing you to equip your existing gearbox with AIQ Core anytime. This also applies to other makes. The AIQ Core is available both with and without an OPC UA interface.
THE TECHNICAL DATA FOR BOTH VERSIONS CAN BE FOUND IN THE TEXTS ON THE RIGHT-HAND SIDE.
OF COURSE YOU CAN ALSO DOWNLOAD THE DATA SHEETS DIRECTLY AS PDF FILES.
AIQ CORE STANDARD
- Protection class IP67
- CE/EAC certification
- WLAN (option for online mode)
- Bluetooth (option for local mode)
- Operating voltage 24 V/DC
- Dimensions 70 × 70 × 35 mm
AIQ CORE OPC UA
- Protection class IP67
- CE/EAC certification
- Ethernet (option for online mode)
- OPC UA interface (for controller integration)
- Bluetooth (option for local mode)Operating voltage 24 V/DC
- Operating voltage 24 V/DC
- Dimensions 70 × 70 × 35 mm
SIMPLE INSTALLATION AND COMMISSIONING
