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WE’RE FIRED UP FOR YOUR QUALITY PRODUCT.

In Germany we offer premium heat treatment in pit furnaces, such as case hardening with final quenching in oil or water/polymer, quenching + tempering as well as annealing.

OUR CAPABILITIES

Gear wheels: case hardening, quenching + tempering, annealing 
Maximum external diameter of component*: 1,950 mm
Maximum component weight: 10,000 kg

Shafts: case hardening as well as quenching + tempering
Maximum component length: 3,000 mm
Maximum component weight: 5,000 kg

Shafts: annealing 
Maximum component length: 2,750 mm
Maximum component weight: 10,000 kg

*The specified parameters may also vary depending on the geometry of the components. In such cases we can assess the feasibility in advance based on a drawing.
 

Carburizing, quenching + tempering, annealing, tempering

During carburizing, carbon is released at high temperatures through the addition of gases. The carbon diffuses into the components, where it is bound through the case-hardening process. This results in a higher surface hardness.

Quenching + tempering merely heats the component, which changes the structure but does not harden it. The aim is to improve the machinability.

Annealing (above 500°C) or tempering (approx. 170°C) reduces stresses in the microstructure of the component. Annealing can also be used to reduce the hardness.

We have 37 pit furnaces available for our heat treatment processes.
 

Quenching

We offer two quenching processes:

While polymer quenching offers a higher core hardness due to the more rapid cooling, the associated distortion behaviour is higher.

While Oil quenching provides a more gentle cooling, that comes along, with a lower level of distortion. This is where the large darting flames occur. Both processes offer a very exactly adjustable case-hardening depth.
 

Blast Cleaning

Deposits produced during the heat treatment process are removed by blast cleaning. 0.3 mm steel balls are used in the blasting process.

The quality of the beam is controlled visually, using optical enlargement if necessary. A check is also performed to make sure that no remaining blasting material remains in the cavities (such as drillings).

We operate two redundant blasting machines to avoid delivery delays.
 

Materials laboratory

We manufacture your parts to the highest quality standards drawn from decades of experience in personal transportation, heavy industry and wind power. In our first-class laboratory, we not only perform standard-compliant analysis processes, but also destructive tests after each 
hardening process and archive the results for 20 years.

Our clients are provided with extensive documentation on their order.