AVOIDANCE OF DOWNTIMES
The actual operating loads of a system are not always predictable. This can lead to damaging operating modes. There is an increased risk, especially during commissioning, when the processes are not yet perfectly coordinated and are optimized using a trial and error approach. By using the AIQ Core Torque, overload situations can be detected at an early stage and downtimes avoided. Repeated expensive and time-consuming re-setting of the system is no longer necessary. AIQ Core Torque therefore saves additional production time and reduces service costs.
OPTIMIZATION OF THE OPERATING POINT
Plant manufacturers sell highly automated machines to their end customers. The optimization of the systems and the respective process parameters is of great importance. However, the potential of the gearboxes is often not fully exploited, especially as maximum optimization is not only very time-consuming, but can also pose a risk to the system. In contrast to normal optimization via trial & error, the AIQ Core Torque allows optimization based on mechanical torque. This method enables optimization under safe conditions in order to exploit the full potential of the system.
REDUCING COSTS THROUGH DOWNSIZING
'Gearbox specifications for certain applications have been defined over many years. The original definition was usually based on theoretical calculations with a large safety buffer. As a rule, no actual load measurement was carried out on the system. This often led to modern systems being oversized. With the AIQ Core Torque, real operating loads can be measured and a load distribution matrix can be created. This data allows the gearbox specifications to be redefined. In many cases, considerable downsizing potential can be identified. With the next purchase, you can then acquire a gearbox that is perfectly adapted to the application and, at the same time, reduces the investment costs.