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AIQ DETECT
UPGRADE FOR UPTIME

Equip your flexible coupling with AIQ Detect and benefit from greater operational reliability and less unplanned downtime.

SAVE TIME, MONEY AND RESOURCES WITH AIQ DETECT

AIQ Detect turns your flexible N-EUPEX and RUPEX coupling into a smart component. The digital coupling sensor monitors the wear condition of the elastomers and also measures the direction of rotation and speed. This allows you to monitor the condition of your coupling around the clock.

MINIMIZE DOWNTIMES

Continuous and permanent monitoring of the clutch with AIQ Detect prevents unplanned failures and increases operational reliability. Above all, however, it is also the basis for condition-based maintenance. Instead of replacing the elastomers at regular intervals, thanks to AIQ Detect, the replacement can now be carried out in a targeted manner and only when necessary. This is not only economical, but also sustainable.

MINIMIZE DOWNTIMES

Continuous and permanent monitoring of the clutch with AIQ Detect prevents unplanned failures and increases operational reliability. Above all, however, it is also the basis for condition-based maintenance. Instead of replacing the elastomers at regular intervals, thanks to AIQ Detect, the replacement can now be carried out in a targeted manner and only when necessary. This is not only economical, but also sustainable.

SAVE EFFORT

With AIQ Detect, the condition of your flexible coupling is always assessed in the same way based on valid measured values. Therefore, there is no need to teach or train personnel for monitoring. As soon as the wear limit of the elastomers is reached, the sensor reports the change in condition. There is still enough time to plan maintenance. Annual routine maintenance can mean several hours of time and system downtime. AIQ Detect can save you this effort in the long term

SAVE EFFORT

With AIQ Detect, the condition of your flexible coupling is always assessed in the same way based on valid measured values. Therefore, there is no need to teach or train personnel for monitoring. As soon as the wear limit of the elastomers is reached, the sensor reports the change in condition. There is still enough time to plan maintenance. Annual routine maintenance can mean several hours of time and system downtime. AIQ Detect can save you this effort in the long term

MONITOR FUNCTION

The sensor not only checks the wear of the elastomers, but also records every revolution of the coupling. Based on this data, AIQ Detect can determine and output the speed and direction of rotation. This allows you to ensure that the driveline is moving correctly at all times.

MONITOR FUNCTION

The sensor not only checks the wear of the elastomers, but also records every revolution of the coupling. Based on this data, AIQ Detect can determine and output the speed and direction of rotation. This allows you to ensure that the driveline is moving correctly at all times.

CONVENIENT STATUS MONITORING
WITH EXTENSIVE CONNECTION OPTIONS

With AIQ Detect, you can always keep an eye on your coupling. The wear status of the elastomers is displayed directly on the sensor via a colored LED light strip. You can also call up the status in the AIQ app via a Bluetooth connection. A wired PLC interface is available to connect to your system controller. You can configure the connection assignment and adjust warnings. You can also monitor the coupling status online in the AIQ Portal. To do this, must connect the AIQ Detect to an existing AIQ Core, whose WiFi connection is then used for data transmission. You can find an overview of all technical data in the box on the right and in the data sheet, which you can download directly as a PDF file.

SIMPLY RETROFIT OR ORDER DIRECTLY

When purchasing a new N-EUPEX or RUPEX, you can configure it with the AIQ Detect Ready option when ordering. Your coupling will then be equipped ex works with the magnets that the sensor needs for its measurements. Everything is then ready for use with the AIQ Detect. Of course, you can also order the AIQ Detect sensor simultaneously. You can then keep an eye on the condition of your clutch immediately after installation. AIQ Detect can also be retrofitted to any N-EUPEX and RUPEX, so you can easily make your existing couplings smart. The magnets required for the measurement must then be retrofitted.

To retrofit your already installed N-EUPEX or RUPEX coupling with an AIQ Detect sensor, coupling-specific upgrade packages and an installation kit are available. You can order both in the FLENDER Mall. If your coupling is already AIQ Ready, the installation kit is not necessary. You can find out more about the contents of the packages and direct links to order the products in the mall on the right-hand side.

UPGRADE PACKAGE
  • AIQ Detect Sensor
  • Extra Strong Magnets
  • Quick Guide
N-EUPEX 80-140

N-EUPEX 160-280

N-EUPEX 315-710

RUPEX 105-1120

RUPEX 1250-2000
 
INSTALLATION KIT
  • Special drill with 6 mm diameter and depth of cut, specially adapted to the magnets to be installed
  • Self-adhesive template for easy and optimal positioning of the drill holes
AIQ Detect drilling template

Regardless of which package you choose, installing the AIQ Detect is simple and quick. Especially when you consider that the benefits are available to you for the entire service life of the clutch. The installation video guides you through the process step by step and shows you the necessary steps. You can also watch the process in the AIQ Detect short video.

 

AIQ Detect quick guide AIQ Detect operating instructions